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DFUN Smart Battery Monitoring System: Thermal Runaway Monitoring and Early Warning to Safeguard Your Battery's Safety

Author: Site Editor     Publish Time: 2025-01-21      Origin: Site

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In recent years, with the continuous expansion of battery applications, safety concerns have become increasingly prominent. As one of the most dangerous faults during battery operation, thermal runaway, when it occurs, can lead to severe battery damage and even trigger safety incidents. Therefore, how to effectively monitor and provide early warning for thermal runaway has become a critical issue in the industry.


What is Thermal Runaway?


Thermal runaway is a cumulative self-accelerating reaction that occurs during the constant voltage charging process of batteries. In this state, the internal temperature of the battery and the float charging current interact with each other, forming a vicious cycle that eventually leads to battery expansion, deformation, or even failure. The main causes include an increase in heat generation during the oxygen cycle and poor heat dissipation, which leads to a rapid temperature rise and further accelerates oxygen evolution and heat release.


Traditional valve-regulated lead-acid (VRLA) batteries, which use constant voltage charging, are particularly prone to thermal runaway when the float charging current increases rapidly and exceeds safe limits, leading to irreversible damage.


DFUN Smart Battery Monitoring System: Accurate Monitoring and Scientific Early Warning


PBMS9000 for Large-scale Data Center


To address the issue of thermal runaway, the DFUN Battery Monitoring System (BMS) offers a comprehensive and efficient solution. By real-time monitoring of the battery's negative electrode temperature, float charging current, and integrating critical data such as ambient temperature, DFUN BMS can precisely analyze early signs of thermal runaway and provide intelligent early warnings.


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Key Features


  • Multi-Dimensional Data Monitoring

DFUN BMS captures every subtle change in the battery's operating state by real-time monitoring of negative electrode temperature, float charging current, and ambient temperature.


  • Intelligent Thermal Runaway Analysis Model

Based on extensive experimental data and industry best practices, DFUN BMS incorporates intelligent analysis algorithms to calculate the rate of change of key parameters and make comprehensive judgments, accurately identifying potential risks of thermal runaway.


  • Multi-Level Warning Mechanism

When thermal runaway risks are detected, the system quickly issues warnings through sound and light alarms, SMS notifications, and other methods to help users take timely actions and avoid accidents.


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Technical Advantages


  • High-Precision Sensors: Ensure the reliability of temperature and current monitoring data.

  • Self-Learning Algorithms: Continuously optimize judgment logic to improve the accuracy of early warnings.

  • Strong Environmental Adaptability: Suitable for a wide range of complex operating scenarios, meeting the needs of various industries.


Ensuring Safety with DFUN Smart Battery Monitoring System


DFUN is committed to providing customers with stable and safe battery monitoring solutions. Through our BMS products, users can effectively prevent thermal runaway risks, significantly extend battery lifespan, and reduce overall operation and maintenance costs. Protecting the operation of your batteries, ensuring every kilowatt-hour is safe and reliable. Choose DFUN Smart BMS, and safety will always be online.


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